Ma/by Series Tramcar Transmission System Tmg Professional Soluton for Transmission, Torque Coverter and Axle

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: MA5611KQ
• Application: Loader
• Certification: ISO9001: 2000
• Condition: New
• Oil Volume: 51-88 L
• Transport Package: as Request
• Specification: 220~960 kw
• Trademark: TMG
• Origin: China
• Production Capacity: 200 Units/Year

Product Description

                                                                     TMG Drive-train System Products

Our company can replace the transmission,gearbox and torque converter. Compared with the big international brands, the replacement products of our company have more advantages in performance and price.We could come up with  plans to replace the gearbox  for 6-20 ton underground loaders.
1.Customized design to solve customer pain points
2.Short lead time, 3 months;
3.Electrically controlled shifting and automatic shifting mode are adopted to reduce shifting impact and protect gears from damage;
4.Hydraulic torque converter has large circulation, large transmitted torque, large traction and strong climbing ability. Change Torque is not easy to heat up.
5.The clutch structure is improved to reduce the friction plate burning phenomenon caused by the inaccurate control of the engagement time of the two clutches during the shifting process.
6.The gear is thickened to improve the reliability of the gearbox. Higher reliability and longer life.

MA/BY SERIES HYDRAULIC TRANSMISSION TECHNICAL SPECIFICATIONS
 

        

Company Introduction
Our company has perfect management system, advanced production equipment, complete testing equipment, and more than 130 professional and technical personnel. It has passed the GJB9001B quality management system, GB/T24001 environmental management system and GB/T28001 occupational health and safety management system certification. It has Misacamis grinding machine, horizontal machining center, vertical machining center, CNC lathe, universal material testing machine, dial indicator verification instrument, high-power hydraulic transmission professional test bench and other major production and testing equipment, with the measurement level of three.

The hydraulic transmission of our company is a main transmission device suitable for power transmission of various special equipment, which is widely used in oil and gas field exploitation, engineering machinery, military special vehicles, rail transit, etc. Its matching power range is 200~3300 horsepower. There are eleven series of products of hundreds of models, such as BY, MA, SE, DB, ME, DM, etc. The centripetal integrated hydraulic torque converter is used as the hydraulic component, and the planetary gear transmission is used as the mechanical transmission component. It has a perfect hydraulic control system and Pitot automatic locking system. Its gear shifting modes include: manual pneumatic hydraulic gear shifting, electrohydraulic gear shifting, and automatic gear shifting.

The company's products are trusted by customers with high quality, high cost performance, short delivery cycle and high-quality and timely services.

PRODUCTS INTRODUCTION:
Our MA series hydraulic transmission used in the mine car adopts the aluminum alloy casting centripetal integrated hydraulic torque converter with a locking clutch, the most mature constant mesh planetary gear transmission, the wet friction disc clutch brake as the shift control element, and is equipped with a perfect hydraulic (electronic) control system. It has the advantages of compact structure, small volume, light weight, large power, soft transmission, etc., and is highly reliable and trustworthy.

Main Technical Specifications  

Model
Parameter	MA5611KQ	MA5711	MA6711	BY501D	BY601D	BY611D	BY711D	BY911D
Items
Power  kW	220~447	220~447	350~597	280~391	350~469		390~663	600~960
Max Input Torque N·m	2508	2508	2644	1898	2400		3120	5880
Max Rotation Speed r/min	2300	2300		2500				2300
Lock Point Rotation Speed  r/min	TCU Speed ratio of control turbine pump wheel			1650±50 Or adjust as needed
Flywheel rotation direction	Clockwise from the input end
Input Installation	No. SAE1 flywheel	No. SAE1 flywheel		SAE1 wet flywheel		Drive shaft (flange plate)
Maximum torque ratio K0"	1.58,1.85,2.25,2.24	2.24 or 2.5	2.25 or 1.58	2.5	2.25		1.85	2.34
Hydraulic reducer	HAVE	HAVE	HAVE	HAVE	HAVE	HAVE	HAVE	HAVE
Main housing material	Aluminium alloy			Cast Iron
Mass (dry weight) kg	530	556	556	1320	1370	1400	1500	1850
Planetary gearbox speed ratio:	R Shift:-4.50	R Shift :-4.77 (-5.55)		R Shift-5.12			R Shift-5.75	R Shift-5.75
	N Shift:0	N Shift:0 (0)		N Shift0			N Shift0	NShift0 1 Shift4.24
	1 Shift:4.50	1 Shift:7.63 (10.75)		1 Shift4.00			1 Shift4.24	2 Shift2.85
	2 Shift:3.23	2 Shift:3.51 (4.70)		2 Shift2.68			2 Shift2.84	3 Shift2.32
	3 Shift:1.85	3 Shift:1.91 (2.21)		3 Shift2.01			3 Shift2.05	4 Shift1.56
	4 Shift:1.41	4 Shift:1.43 (1.53)		4 Shift1.35			4 Shift1.38	5 Shift1.00
	5 Shift:1.00	5 Shift:1.00 (1.00)		5 Shift1.00			5 Shift1.00	6 Shift0.67
	6 Shift:0.72	6 Shift:0.74 (0.76)		6 Shift0.67			6 Shift0.67
		7 Shift:0.64 (0.67)
		() Inside is super wide speed ratio type speed ratio
		Low speed 1 shift can be removed separately
Shift mode and control system	Automatic electro-hydraulic control system, closed-loop control loop with adaptive function			Electronically controlled hydraulic power shift or microcomputer automatic electrohydraulic control system
Power take-off (viewed from the output end	At 1 and 8 o'clock"			SAE 8 # at 12:00 and 5:00
Communication protocol	SAE J1939,SAE J1587 ,ISO 9141 ,IESCAN
Applicable tonnage of tramcar	35~55 T			40~55 T			50~80 T	60~120 T

Note: The hydraulic transmission adopts modular design, which has strong universality. Various models can be combined from each series. Only some commonly used models are listed in the table.

Main Parameters and Configures
Control System
Description:
New control system, a closed-loop control loop with adaptive function
Shift Sequence:
[C torque conversion working condition L locking working condition]
[can select manual, electronic, hydraulic power shift control]
Option 1:1C-[1L]-2C-2L-3L-4L-5L
Option 2:1C-[1L]-2C-2L-3L-4L-5L-6L
Option 3:1C-[1L]-2C-2L-3L-4L-5L-6L-7L
Driver hydraulic transmission operation interface:
Button type or handle type gear selector with double character display (display the selected gear and actual gear)
Communication protocol between engine/vehicle electronic control system:
SAE J1939 ,SAE J1587 ,ISO 9141 ,IESCAN

Oil

Oil Type: C4 hydraulic transmission oil
Fuel filling volume (excluding external oil circuit): About 51-88 litres

Oil Filter
Filter Type: Replaceable, integrated,Removable for external installation
Electronic oil level sensor (OLS):Standard(as option)

Work Temperature
Environmental Temperature:-40 ~ +50°C
Normal operating oil temperature:71 ~ 93°C
Torque converter outlet oil temperature:82 ~ 104°C
Max.Torque converter outlet oil temperature:: 121°C

Speedometer
Description:Rectangular wave.Transmission output outputs 8, 16, 39 or 40, 41 pulses per revolution.
Location: output electric signal from TCM
Tachometer
Pulse wheel: 4 or 6 or 39 or 41 teeth
Installation: M18 × 1.5 or 5/8-18UNF
Location: transmission rear cover or retarder housing

Rotation Direction And Speed
Input rotation direction: clockwise from the input end
Locking speed: 1650 ± 50r/min or adjust as required and TCU controls the speed ratio of the turbine pump wheel

Input partial dimension drawing: